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ZDS-RE3004

ZDS-RE3004 Conveyor Belt Wear-Armor Coating

ZDS-RE3004 coats conveyor belt surfaces with a cold-applied elastomeric material. It offers high wear resistance for flexible industrial components.

Product overview

Conveyor Belt Wear Protection

ZDS-RE3004 is a protective coating for conveyor belts. It provides a cold-applied elastomeric layer for flexible industrial components.

High wear resistance matters on surfaces exposed to repeated contact. Flexible bonding and sealing also support selection where the coated area must remain compatible with component movement.

Key material properties

  • Wear resistance: A useful property when selecting material for worn industrial surfaces.
  • Cold-applied repair: An elastomeric repair option for the stated flexible components.
  • Flexible bonding and sealing: Relevant where the bond or seal needs flexibility.

Evaluate the material

ZDS-RE3004 technical specifications

PropertyValue / conditions
Product modelZDS-RE3004
Product seriesZDS-RubberElast
Product familyRubber & elastomer repair
Substrates and equipmentConveyor belts
Form and colorCoating; Typical: Black
Working time at 25°CTypical: 30-45 min
Initial cure at 25°CTypical: 4-6 h
Full cure / cure conditions24 h
Service temperature-60 to 100°C
Shear strength10 MPa
HardnessShore D 85
Recommended application temperatureRecommended: 10°C to 35°C
Recommended application thicknessRecommended: 2-10 mm

Questions about your operating conditions?

Conveyor Belt Coating Applications

Protective coating for conveyor belts

ZDS-RE3004 is a cold-applied elastomeric coating for conveyor belt surfaces. Its high wear resistance suits industrial areas where the coated surface is exposed to repeated contact and movement.

Fit for moving flexible components

Choose this coating when the belt and contact area need a flexible material that can also bond and seal. Inspect the component condition, movement, damage, loose material and contamination before selecting it for the job.

An isolated conveyor belt section with a dark elastomeric coating being applied to its accessible surface by a gloved worker using a hand tool.
An isolated flexible conveyor belt section with a dark coated surface beside inspection tools and a gloved technician examining the contact area.

Prepare the work surface

Prepare the flexible component using the product-specific preparation instructions.

  1. Inspect the flexible component and contact area for damage, loose material and contamination.
  2. Arrange access to the full work area and the tools needed for the next step.
  3. Address contamination using the preparation method specified for this product and the actual surface.
A gloved technician inspecting an isolated flexible conveyor belt section and its contact area for damage, loose material and contamination.

Plan the work

Application and cure planning

  1. Prepare the flexible component and arrange access and tools before starting.
  2. Mix the components according to the product instructions after surface preparation and setup are complete.
  3. Apply the material to the prepared area using the product-specific repair, bonding or coating method.
  4. Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.

Product selection questions

How much working time is available?

The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.

What is the full-cure schedule?

Full cure: 24 h. Follow the product instructions for the applicable cure conditions.

What temperatures apply?

Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 100°C. Application and service temperatures describe different conditions.

What thickness is recommended?

Recommended: 2-10 mm. Use the stated thickness type and range when planning the work.

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