ZDS-MR5004
ZDS-MR5004 Aluminum Repair Compound
ZDS-MR5004 repairs and rebuilds flanges, pipe fittings, and metal components. It adheres to prepared surfaces and can be machined after cure.
Product overview
Aluminum repair compound for metal rebuilding
ZDS-MR5004 is a paste compound for repairing and rebuilding flanges, pipe fittings, and metal components. It is designed for field-applied structural repair on prepared industrial surfaces.
Its adhesion to prepared surfaces supports contact with the repair area, while its machinable-after-cure property matters when the rebuilt section needs finishing. The repair dimensions and available access help determine whether it fits the job.
Key material properties
- Machinable after cure: Relevant when the rebuilt area needs machining after curing.
- Adhesion to prepared surfaces: Surface condition and preparation are important to the bond.
- Field application: Suitable for consideration in a planned on-site repair.
Evaluate the material
ZDS-MR5004 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-MR5004 |
| Product series | ZDS-MetalRebuild |
| Product family | Metal rebuilding & cold repair |
| Substrates and equipment | Flanges, pipe fittings, metal components |
| Form and color | Paste; Typical: Metallic grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 180°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended application thickness | Recommended: 1-5 mm |
Questions about your operating conditions?
Repair and rebuilding applications
Rebuild worn metal components
ZDS-MR5004 is intended for repairing and rebuilding flanges, pipe fittings, and other metal components. Its adhesion to prepared industrial surfaces helps the compound stay in contact with the repair area.
Plan for the finished repair shape
The repair dimensions and access around the component are important selection factors. The compound can be machined after cure when the rebuilt area needs a defined finished shape.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 180°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 1-5 mm. Use the stated thickness type and range when planning the work.