ZDS-FG2124
ZDS-FG2124 High-Temperature Repair Compound
ZDS-FG2124 repairs and rebuilds damaged industrial components. It provides high-temperature service capability and barrier protection against aggressive fluids.
Product overview
High-Temperature Repair Compound
ZDS-FG2124 repairs and rebuilds damaged areas on industrial components such as valves, boilers, ducts, furnace parts and pipelines. It is supplied as a dark grey coating for repair work.
Its high-temperature service capability supports demanding thermal service, while barrier protection helps address exposure to aggressive fluids. Select it by matching the repair area, access and operating conditions to the component and service.
Key material properties
- Temperature capability: Compare the service-temperature limits in the table with the operating conditions.
- Barrier protection: The fluid and exposure conditions matter when selecting the protective material.
Evaluate the material
ZDS-FG2124 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG2124 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Valves, boilers, flue and air ducts, furnace and refractory components, industrial pipelines |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 300°C |
| Recommended application temperature | Recommended: 15°C to 35°C |
| Recommended application thickness | Recommended: 3-8 mm |
Questions about your operating conditions?
Repair and Rebuilding Applications
Industrial component repair
ZDS-FG2124 is used to rebuild damaged areas on valves, boilers, flue and air ducts, furnace and refractory components, and industrial pipelines. Its high-temperature service capability suits repairs exposed to demanding thermal conditions.
Selection by repair access
Choose this compound when the damaged area and finished repair shape are clear and the work area can be reached for placement and shaping. The barrier protection also makes the fluid and exposure conditions important selection factors.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 15°C to 35°C. Service temperature: -60 to 300°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 3-8 mm. Use the stated thickness type and range when planning the work.