ZDS-FG2118
ZDS-FG2118 High-Temperature Flue Anti-Corrosion Coating
ZDS-FG2118 protects boiler, flue, air duct and pipeline surfaces from wear and corrosion. It also resists erosion and cavitation in demanding service.
Product overview
High-Temperature Flue Protection
ZDS-FG2118 is a protective coating for boilers, flues, air ducts and industrial pipelines. It forms a hard surface for equipment exposed to wear, erosion, cavitation or corrosion.
Its high wear resistance and corrosion resistance support long-term protection in high-temperature and chemical service. The product also provides resistance to erosion and cavitation, so the main damage mechanism should guide material selection.
Key material properties
- Wear resistance: A useful property when selecting material for worn industrial surfaces.
- Erosion and cavitation resistance: Identify the actual damage mechanism when selecting the repair material.
- Corrosion resistance: A selection factor for equipment exposed to corrosive conditions.
Evaluate the material
ZDS-FG2118 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG2118 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Boilers, flue and air ducts, industrial pipelines |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | Heat cure required |
| Service temperature | -60 to 500°C |
| Hardness | Shore D 75 |
| Recommended application temperature | Recommended: 15°C to 35°C |
| Recommended application thickness | Recommended: 3-8 mm |
Questions about your operating conditions?
Where ZDS-FG2118 Fits
Boilers, flues and air ducts
ZDS-FG2118 provides a protective coating for boiler, flue and air duct surfaces. Its wear, erosion and corrosion resistance suit equipment exposed to demanding service conditions.
Industrial pipelines and exposed coating areas
For industrial pipelines, select ZDS-FG2118 by the accessible coating area and the actual wear or fluid exposure. These factors help define the coating task and the amount of material needed.
Prepare the work surface
Prepare the coating area using the product-specific preparation instructions.
- Inspect the coating area for loose material, contamination and the condition of any existing surface layer.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the coating area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Apply the coating or lining according to the product instructions and the recommended thickness where given.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: Heat cure required. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 15°C to 35°C. Service temperature: -60 to 500°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 3-8 mm. Use the stated thickness type and range when planning the work.