ZDS-FG2113
ZDS-FG2113 Novolac High-Velocity Barrier Coating
ZDS-FG2113 provides a protective coating for industrial equipment, piping, tanks and ducts. It combines corrosion, chemical-media and high-temperature service capability.
Product overview
Novolac Barrier Coating for Industrial Equipment
ZDS-FG2113 is a novolac protective coating for industrial equipment and duct surfaces. It forms a barrier on heat exchangers, pumps, valves, piping, tanks, vessels and air or flue ducts.
Corrosion resistance and chemical-media resistance matter when the coated surface faces aggressive service conditions. Its high-temperature capability also helps identify applications where the equipment operates hot. Confirm the actual surface, exposure and operating conditions when selecting the coating.
Key material properties
- Corrosion resistance: A selection factor for equipment exposed to corrosive conditions.
- Chemical resistance: Identify the fluid, concentration and temperature when discussing suitability.
- Temperature capability: Compare the service-temperature limits in the table with the operating conditions.
Evaluate the material
ZDS-FG2113 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG2113 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Heat exchangers and tube sheets, pumps and pump casings, valves, pipe elbows and tees, tanks and vessels, flue and air ducts |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | 4-6 h |
| Initial cure at 25°C | 16-20 h |
| Full cure / cure conditions | 7 days (recommended post-cure 200°C x 30min) |
| Service temperature | Dry: 280 to 300°C; wet: ≤180°C |
| Glass transition (Tg) | ≥220°C |
| Taber abrasion | ≤25 mg |
| Mixed viscosity | 1,000-2,000 mPa·s |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended thickness per coat | Recommended: 0.5-1.0 mm / coat |
Questions about your operating conditions?
Where to Use ZDS-FG2113
Protective coating for process equipment
ZDS-FG2113 is a protective coating for heat exchangers, tube sheets, pumps, pump casings, valves, pipe elbows, tees, tanks, vessels, flue ducts and air ducts. Its corrosion resistance and resistance to chemical media make it a practical choice for equipment surfaces exposed to demanding fluid or gas service.
Selection for heat and wear exposure
Choose ZDS-FG2113 when the coating area faces both elevated temperature and surface wear. Its high-temperature service capability and abrasion resistance support selection for accessible areas where operating temperature, fluid exposure and the size of the coating area must be reviewed together.
Prepare the work surface
Prepare the coating area using the product-specific preparation instructions.
- Inspect the coating area for loose material, contamination and the condition of any existing surface layer.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the coating area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Apply the coating or lining according to the product instructions and the recommended thickness where given.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The working time at 25°C is 4-6 h. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 7 days (recommended post-cure 200°C x 30min). Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: Dry: 280 to 300°C; wet: ≤180°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 0.5-1.0 mm / coat. Use the stated thickness type and range when planning the work.