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ZDS-CA1838

ZDS-CA1838 High-Temperature Fine-Particle Wear Protection Compound

ZDS-CA1838 protects industrial coating areas exposed to fine-particle wear. Its ceramic-filled formulation supports high-temperature service.

Product overview

High-Temperature Wear Protection

ZDS-CA1838 is a paste compound for protective coatings on industrial surfaces exposed to fine particles, slurry, powder, or ash. It helps protect coating areas where ongoing particle contact can cause wear.

Its ceramic-filled material provides a wear-resistant option for severe service, while its high-temperature capability supports selection for equipment with elevated operating conditions. Choose it by reviewing the coating area, exposure, and service temperature.

Key material properties

  • Wear resistance: A useful property when selecting material for worn industrial surfaces.
  • Temperature capability: Compare the service-temperature limits in the table with the operating conditions.
  • Ceramic-filled material: A protective material option for the equipment and exposure described for this product.

Evaluate the material

ZDS-CA1838 technical specifications

PropertyValue / conditions
Product modelZDS-CA1838
Product seriesZDS-CeramicArmor
Product familyWear & erosion protection
Substrates and equipmentSlurry and bulk-material systems, powder and ash handling systems, industrial pipelines
Form and colorPaste; Typical: Dark grey
Working time at 25°CTypical: 30-45 min
Initial cure at 25°CTypical: 4-6 h
Full cure / cure conditions24 h
Service temperature-60 to 250°C
Recommended application temperatureRecommended: 15°C to 35°C
Recommended application thicknessRecommended: 3-10 mm

Questions about your operating conditions?

Industrial Wear Protection

Slurry and Bulk-Material Equipment

ZDS-CA1838 is used as a protective coating for surfaces in slurry and bulk-material systems. Its high wear resistance and ceramic-filled formulation suit areas exposed to repeated particle contact.

Pipeline and Powder Handling Surfaces

Use it for accessible coating areas in industrial pipelines and powder or ash handling systems. The fit depends on the surface area and the actual wear or fluid exposure, along with the operating temperature.

Dark grey protective compound being applied to an exposed industrial pipeline surface with a hand tool.
Dark grey protective compound spread across the interior surface of a stationary industrial material-handling component.

Prepare the work surface

Prepare the coating area using the product-specific preparation instructions.

  1. Inspect the coating area for loose material, contamination and the condition of any existing surface layer.
  2. Arrange access to the full work area and the tools needed for the next step.
  3. Address contamination using the preparation method specified for this product and the actual surface.
Technician inspecting an exposed industrial coating area and arranging hand tools beside a stationary pipeline section.

Plan the work

Application and cure planning

  1. Prepare the coating area and arrange access and tools before starting.
  2. Mix the components according to the product instructions after surface preparation and setup are complete.
  3. Apply the coating or lining according to the product instructions and the recommended thickness where given.
  4. Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.

Product selection questions

How much working time is available?

The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.

What is the full-cure schedule?

Full cure: 24 h. Follow the product instructions for the applicable cure conditions.

What temperatures apply?

Recommended application temperature: 15°C to 35°C. Service temperature: -60 to 250°C. Application and service temperatures describe different conditions.

What thickness is recommended?

Recommended: 3-10 mm. Use the stated thickness type and range when planning the work.

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