ZDS-FG2115
ZDS-FG2115 Super High-Temperature Metal Repair Compound
ZDS-FG2115 repairs and rebuilds damaged areas on industrial metal equipment. It provides high-temperature service capability and barrier protection against aggressive fluids.
Product overview
High-temperature metal repair compound
ZDS-FG2115 repairs and rebuilds damaged areas on boilers, flue and air ducts, industrial pipelines, and other metal components. It forms a dark grey coating for demanding thermal service.
Its high-temperature service capability helps it suit equipment exposed to elevated operating temperatures. Barrier protection against aggressive fluids also matters when the repair area faces fluid exposure.
Key material properties
- Temperature capability: Compare the service-temperature limits in the table with the operating conditions.
- Barrier protection: The fluid and exposure conditions matter when selecting the protective material.
Evaluate the material
ZDS-FG2115 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG2115 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Boilers, flue and air ducts, industrial pipelines, metal components |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h at 25°C |
| Service temperature | Typical: -40°C to +180°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended thickness per coat | Recommended: 0.5-1.0 mm / coat |
Questions about your operating conditions?
Repair and rebuilding applications
Repairs on high-temperature metal equipment
ZDS-FG2115 is a coating compound for repairing and rebuilding damaged areas on boilers, flue and air ducts, industrial pipelines, and other metal components. Its high-temperature service capability suits equipment that operates in demanding thermal conditions.
Fit the repair to the work area
Repair dimensions and access help determine whether this material fits the job. Check the size and finished shape needed, and make sure the full repair area can be reached for preparation, placement, and shaping.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h at 25°C. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: Typical: -40°C to +180°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 0.5-1.0 mm / coat. Use the stated thickness type and range when planning the work.