ZDS-FG1152
ZDS-FG1152 Brushable Enamel Repair Coating
ZDS-FG1152 repairs and rebuilds coating areas on industrial equipment. It offers brushable application with wear and corrosion resistance.
Product overview
Brushable repair coating
ZDS-FG1152 is a brushable coating for repairing and rebuilding worn coating areas on industrial equipment such as pumps, valves, heat exchangers and pipelines.
Its wear resistance helps protect repaired surfaces exposed to mechanical wear, while corrosion resistance supports selection for equipment exposed to corrosive conditions. Brush application is useful when the repair area is accessible for hand application.
Key material properties
- Wear resistance: A useful property when selecting material for worn industrial surfaces.
- Corrosion resistance: A selection factor for equipment exposed to corrosive conditions.
- Brushable application: Brush application can help reach the intended coating area.
Evaluate the material
ZDS-FG1152 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG1152 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Heat exchangers and tube sheets, pumps and pump casings, valves, impellers, industrial pipelines |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 200°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended thickness per coat | Recommended: 0.5-1.0 mm / coat |
Questions about your operating conditions?
Repair coating applications
Worn pump and valve surfaces
ZDS-FG1152 is used to repair and rebuild coating areas on pumps, pump casings and valves. Its high wear resistance suits surfaces that face ongoing mechanical wear, while brushable application helps reach accessible repair areas.
Heat exchangers and industrial pipelines
Use ZDS-FG1152 for coating repair on heat exchangers, tube sheets and industrial pipelines when the area and exposure match the job. Consider the size and accessibility of the coating area, along with the expected wear or fluid exposure, when planning material quantity and application work.
Prepare the work surface
Prepare the coating area using the product-specific preparation instructions.
- Inspect the coating area for loose material, contamination and the condition of any existing surface layer.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the coating area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Apply the coating or lining according to the product instructions and the recommended thickness where given.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 200°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 0.5-1.0 mm / coat. Use the stated thickness type and range when planning the work.