ZDS-FG1157
ZDS-FG1157 Titanium Alloy Repair Compound
ZDS-FG1157 repairs and rebuilds damaged pipe fittings, pipelines, and metal components. It provides corrosion resistance for demanding service conditions.
Product overview
Titanium Alloy Repair Compound
ZDS-FG1157 is a coating compound for repairing and rebuilding pipe fittings, industrial pipelines, and metal components. It helps restore damaged areas where corrosion resistance, high-temperature service capability, and strong mechanical and bonding properties matter.
Choose this compound by matching the repair dimensions, available access, and operating conditions to the component. Its dark grey coating form is suited to repair work that requires material to be placed and shaped over a defined area.
Key material properties
- Corrosion resistance: A selection factor for equipment exposed to corrosive conditions.
- Temperature capability: Compare the service-temperature limits in the table with the operating conditions.
- Mechanical and bonding strength: Compare the material strength values with the requirements of the application.
Evaluate the material
ZDS-FG1157 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-FG1157 |
| Product series | ZDS-FluidGlide |
| Product family | High-temperature & chemical service |
| Substrates and equipment | Pipe fittings, industrial pipelines, metal components |
| Form and color | Coating; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 180°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended thickness per coat | Recommended: 0.5-1.0 mm / coat |
Questions about your operating conditions?
Repair and Rebuilding Applications
Pipe fittings and industrial pipelines
ZDS-FG1157 is used to repair and rebuild damaged areas on pipe fittings and industrial pipelines. Its corrosion resistance and high-temperature service capability support selection for equipment exposed to demanding operating conditions.
Metal component repairs
Use ZDS-FG1157 for rebuilding suitable damaged metal components when the repair area and finished shape are clearly defined. Access to the full area is an important fit factor because the material must be placed and shaped across the repair zone.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 180°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 0.5-1.0 mm / coat. Use the stated thickness type and range when planning the work.