ZDS-CA1835
ZDS-CA1835 Fine-Particle Wear-Resistant Protection Compound
ZDS-CA1835 protects pipe elbows, tees and industrial pipeline surfaces from fine-particle wear. Its ceramic-filled formulation resists wear, erosion and cavitation.
Product overview
Fine-particle wear protection
ZDS-CA1835 is a paste coating for protecting pipe elbows, tees and industrial pipeline surfaces in slurry and bulk-material handling systems. It is also suited to powder and ash handling equipment where fine particles can wear exposed surfaces.
Its ceramic-filled formulation provides high wear resistance along with resistance to erosion and cavitation. Cavitation is surface damage caused by vapor bubbles forming and collapsing in a moving fluid. These properties matter when the coating area faces repeated particle contact or fluid-driven damage.
Key material properties
- Wear resistance: A useful property when selecting material for worn industrial surfaces.
- Erosion and cavitation resistance: Identify the actual damage mechanism when selecting the repair material.
- Ceramic-filled material: A protective material option for the equipment and exposure described for this product.
Evaluate the material
ZDS-CA1835 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-CA1835 |
| Product series | ZDS-CeramicArmor |
| Product family | Wear & erosion protection |
| Substrates and equipment | Pipe elbows and tees, slurry and bulk-material systems, powder and ash handling systems, industrial pipelines |
| Form and color | Paste; Typical: Dark grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 150°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended application thickness | Recommended: 3-10 mm |
Questions about your operating conditions?
Industrial wear protection
Protect pipe elbows and tees
Use ZDS-CA1835 as a protective coating for pipe elbows and tees exposed to wear in slurry, bulk-material, powder or ash handling systems. Its ceramic-filled material is suited to surfaces that need protection from severe wear, erosion or cavitation.
Match the coating to the exposure
Review the accessible coating area and the actual damage mechanism before selecting this compound. It is a practical fit when the surface faces fine-particle wear, fluid erosion or cavitation and the work area can be prepared for a protective coating.
Prepare the work surface
Prepare the coating area using the product-specific preparation instructions.
- Inspect the coating area for loose material, contamination and the condition of any existing surface layer.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the coating area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Apply the coating or lining according to the product instructions and the recommended thickness where given.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 150°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 3-10 mm. Use the stated thickness type and range when planning the work.