ZDS-MR5001
ZDS-MR5001 Cast Iron Repair Compound
ZDS-MR5001 repairs and rebuilds damaged pump casings, valves, pipe fittings and other metal components. It adheres to prepared surfaces and can be machined after cure.
Product overview
Cast iron repair compound
ZDS-MR5001 is a paste for field-applied repair and rebuilding of damaged metal components, including pump casings, valves and pipe fittings. It is intended for repair areas where the material must be placed and shaped on the existing component.
Its adhesion to prepared industrial substrates supports attachment to a properly prepared repair surface. Machinability after cure matters when the rebuilt area must be brought to a specific finished shape.
Key material properties
- Machinable after cure: Relevant when the rebuilt area needs machining after curing.
- Adhesion to prepared surfaces: Surface condition and preparation are important to the bond.
- Field application: Suitable for consideration in a planned on-site repair.
Evaluate the material
ZDS-MR5001 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-MR5001 |
| Product series | ZDS-MetalRebuild |
| Product family | Metal rebuilding & cold repair |
| Substrates and equipment | Pumps and pump casings, valves, pipe fittings, metal components |
| Form and color | Paste; Grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 180°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended application thickness | Recommended: 1-5 mm |
Questions about your operating conditions?
Repair and rebuilding applications
Rebuild damaged pump and valve components
ZDS-MR5001 is made for repairing and rebuilding damaged areas on pump casings, valves, pipe fittings and other metal components. Its adhesion to prepared industrial substrates helps the repair material stay attached to a properly prepared surface.
Choose for accessible repairs that need finishing
Consider the damage dimensions and access before selecting this compound. The paste can be shaped in the repair area and machined after cure when the rebuilt section needs a finished form.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 180°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 1-5 mm. Use the stated thickness type and range when planning the work.