ZDS-MR5000
ZDS-MR5000 Cast Steel Repair Compound
ZDS-MR5000 repairs and rebuilds worn areas on industrial metal components. Its cured surface can be machined for dimensional restoration.
Product overview
Cast steel repair compound for dimensional rebuilding
ZDS-MR5000 is a paste compound for repairing and rebuilding worn areas on industrial metal components. It is suitable for pumps and pump casings, valves, flanges, pipe fittings and related metal parts.
The compound adheres to prepared industrial surfaces and can be machined after curing. These properties matter when a repair must restore material toward the required component shape and allow further finishing work.
Key material properties
- Machinable after cure: Relevant when the rebuilt area needs machining after curing.
- Dimensional restoration: For rebuilding worn areas toward the required component dimensions.
- Adhesion to prepared surfaces: Surface condition and preparation are important to the bond.
Evaluate the material
ZDS-MR5000 technical specifications
| Property | Value / conditions |
|---|---|
| Product model | ZDS-MR5000 |
| Product series | ZDS-MetalRebuild |
| Product family | Metal rebuilding & cold repair |
| Substrates and equipment | Pumps and pump casings, valves, flanges, pipe fittings, metal components |
| Form and color | Paste; Typical: Grey |
| Working time at 25°C | Typical: 30-45 min |
| Initial cure at 25°C | Typical: 4-6 h |
| Full cure / cure conditions | 24 h |
| Service temperature | -60 to 150°C |
| Recommended application temperature | Recommended: 10°C to 35°C |
| Recommended application thickness | Recommended: 1-5 mm |
Questions about your operating conditions?
Repair and rebuilding applications
Restore worn metal component areas
ZDS-MR5000 is used to rebuild worn areas on pump casings, valves, flanges, pipe fittings and other metal components. Its machinable cured surface supports work where the restored area must be brought toward the required component dimensions.
Match the repair to the damaged shape
The size, shape and accessibility of the damaged area are important when choosing this compound. Its paste form supports repair work where material must be placed and shaped around an existing industrial component.
Prepare the work surface
Prepare the repair area using the product-specific preparation instructions.
- Inspect the damaged area and the surrounding component for loose material and contamination.
- Arrange access to the full work area and the tools needed for the next step.
- Address contamination using the preparation method specified for this product and the actual surface.
Plan the work
Application and cure planning
- Prepare the repair area and arrange access and tools before starting.
- Mix the components according to the product instructions after surface preparation and setup are complete.
- Place and shape the repair material according to the product instructions.
- Use the technical table to plan the cure stages. Follow the applicable repair or application procedure for handling, loading and return to service.
Product selection questions
How much working time is available?
The typical working time at 25°C is 30-45 min. Complete surface preparation and setup before mixing.
What is the full-cure schedule?
Full cure: 24 h. Follow the product instructions for the applicable cure conditions.
What temperatures apply?
Recommended application temperature: 10°C to 35°C. Service temperature: -60 to 150°C. Application and service temperatures describe different conditions.
What thickness is recommended?
Recommended: 1-5 mm. Use the stated thickness type and range when planning the work.